Flat pattern & unfolding

    Correct unfolding even for complex parts, the system flags when it's uncertain

    Sheet metal parts are unfolded via AAG bend-graph and rigid unfold. DIN 6935 K-factor is calculated per bend. When a part is hard to unfold with high confidence, the system flags it, you never guess in silence.

    Flat pattern in Glintify: unfolded sheet metal part with bend lines, dimension annotations and a data box showing size 283.5 × 130.2 mm, cut length 1756 mm, 11 bends and 21 piercings
    Flat pattern view
    Confidence: high
    // Flat pattern

    From 3D geometry to a correct blank

    Every bend is identified, unfolded in the right order and measured with an individual K-factor. The result is rendered as SVG with bend lines, dimensions and DFM markers.

    AAG bend-graph for correct bend order
    Rigid unfold via cross-product of surface normals
    DIN 6935 K-factor calculated per bend (r/t ratio)
    T-joints healed automatically
    Hem bends and formed features handled
    flatPatternConfidence: high or low per part
    // Technical capability

    Six layers of geometry understanding

    Most tools handle simple flat sheets. Glintify handles the parts real engineers face every day, with T-joints, hem bends and formed features.

    AAG bend-graph

    The part's entire bend topology is analyzed via an Attributed Adjacency Graph. The system finds the right unfold order even when bends meet at T-joints and complex corners.

    Rigid unfold, complex geometry

    Panels are unfolded with a strict rigid-body transform based on the cross-product of adjacent surface normals. The anti-foldback rule prevents panels from colliding during unfolding.

    T-joints and hem bends

    T-joints are healed with collinear interval parity. Hem bends open correctly, the bend angle is read from the cylinder's arc-sweep, not the included angle, which otherwise gives a 0° error.

    Formed features in 2D

    Press, emboss and louver features are projected down onto the carrier panel in the flat pattern. Vent lines, slots and through-cuts land in the right place, no phantom contours.

    Multi-blank per component

    Assemblies with multiple sheet components are unfolded per blank. Each blank gets its own flat pattern, DFM check and cost calculation.

    SVG rendering with dimension annotation

    The flat pattern is rendered as SVG with dimensions, bend lines, cutouts and DFM warnings drawn in. Directly usable for quotes, nesting and verification.

    // flatPatternConfidence

    The system flags when it's uncertain

    Most systems always give an answer, and you never know if it's right. Glintify calculates confidence per part and marks the result as high or low. You never guess in silence.

    flatPatternConfidence = "high" | "low"

    Calculated automatically per part. Shown in SmProperties and quote data.

    High confidence

    All panels are flat, the bend topology is unbroken and T-joints have been healed. The unfold is deterministic.

    Low confidence

    The part contains formed features, complex bridge configurations or bends with unusual topology. The engineer should verify the flat pattern manually.

    Geometry Viewer's 2D view with unfolded sheet geometry, bend lines and a traceable data panel for dimensions, K-factor, cut length and thickness
    // Standard & K-factor

    DIN 6935 K-factor per bend

    Bends are unfolded with an individual K-factor based on the r/t ratio. No generic rule of thumb, every bend on the part gets its correct factor.

    K-factor (DIN 6935)

    K = 0,65 + 0,5 × log₁₀(r/t)

    r = inner radius (mm) · t = sheet thickness (mm)

    The bend allowance is calculated per bend and summed into the total blank dimensions.

    DIN 6935, German industry standard for sheet metal unfolding

    DIN 6935 is a German industry standard for calculating bend allowance in sheet metal unfolding. The standard is widely used and defines how the K-factor is derived from the r/t ratio per bend. Glintify implements it fully, every bend on the part is calculated individually, not with an average.

    Standard

    DIN 6935 (German industry standard)

    K-factor

    K = k/2, k = 0.65 + 0.5 × log₁₀(r/t)

    Per bend

    Yes, individual factor

    Material support

    All sheet materials

    Confidence

    high / low per part

    // Bridge & web

    Bridge detection that affects the price

    Sheet tabs held by vent lines (bridges) are identified and classified separately. That gives a correct cut length and correct cost calculation, not a guess.

    Bridge/web detection classifies sheet tabs held by vent lines
    False bridges are filtered out, only real manufacturing-relevant tabs count
    Bridge classification affects cut length and pricing directly
    Detected separately per blank in multi-blank assemblies
    Geometry Viewer showing a multi-component part in 3D with eight identified bridge features, feature points and the Parts (9) list
    // Multi-blank

    Multiple components, unfolded per blank

    Assemblies with multiple sheet components are unfolded per blank. Each component gets its own flat pattern, its own DFM checks and its own cost calculation.

    Each sheet component is unfolded separately
    Per-blank DFM check with its own thresholds
    Automatic BOM generation for the whole assembly
    Nesting preparation per blank with sheet optimization
    flatPatternConfidence calculated per blank
    Geometry Viewer showing the flat pattern for a selected sheet component in an assembly of nine solids, the Parts (9) list, bend lines and flat pattern data
    // Related modules

    Flat pattern is part of the whole chain

    Unfolding and DFM go together. See how the DFM checks run on the flat pattern, and how costing and CAD analysis build on it.

    See flat pattern on your own CAD file

    Upload a STEP file from a typical part. We analyze the geometry live, show the flat pattern with a confidence signal and how cut length and price are built up.

    Book an analysis

    Want the unfold math, or which K to use when the drawing has no value? K-factor per DIN 6935 · K-factor per bend in quoting